A. Iron Removal

Advanced Iron Removal Plant (AIRP)

The AIRP by Headwheel uses German-made KATALOX LIGHT media — the world's most advanced iron filter media — to remove iron up to 29 ppm. Certified under ANSI/NSF 61 & 372 and tested by CSIR-IMMT.

Media

KATALOX LIGHT (Germany)

Capacity

1,000 – 40,000 LPH

Warranty

5 Years on Iron Media

Certification

ANSI/NSF 61 & 372

Lab Tested

CSIR-IMMT & BARC Trombay

Valve

Fully Auto Multiport (A-MPV)

Get Quote WhatsApp

Technical Process

Step 1 — Dosing

NaOCl (0.8–2.0 L/hr @ 10% concentration) dosed online for oxidation, disinfection, and prevention of media fouling. Automatic dosing pump with flow-linked control.

Step 2 — Iron Filtration

Water passes through FRP vessel (36"×72") loaded with KATALOX LIGHT media (min. 1,540 L) with gravel support. Auto backwash based on pre-set time — no manual intervention.

Step 3 — Carbon Polishing

Final polishing through Activated Carbon filter (3rd FRP vessel 36"×72" or 48"×72") removes taste, odour and residual chlorine. 450–1,000 L carbon media capacity.

Advantages of Fully Automatic Multiport Valve (A-MPV)

Hassle-free automated rinsing, filtration & backwashing — no manual operation required

Auto backwash based on pre-determined working hours — reduces water wastage

Controls under/high voltage — protects pump from dry running and overload

Extends plant life and maintains efficiency over time

Remote monitoring capability — view plant status from anywhere

Auto pump on/off controls to prevent tank overflow

Error message display for instant fault detection

Reduces chances of human error significantly

NSF-61 Certified Pressure Vessels

Tata-make FRP Pressure Vessels — NSF/ANSI 61 certified for drinking water contact. Available in 36"×72" and 48"×72" sizes.

Model	Size	Media Vol	Warranty
Standard	36"×72"	1,540 L	12 Years
High Cap	48"×72"	2,500+ L	12 Years

Installed Plants — Site Photos

B. Arsenic Removal

Arsenic Removal System — TITANSORB

TITANSORB — Titanium Dioxide based media — the most advanced arsenic adsorbent available. Removes arsenic below WHO permissible limit of 0.01 mg/L. No regeneration chemicals required.

Advantages of TITANSORB Media

Highest Arsenic Loading capacity

Operates in wider pH range

Highest purity — food-grade safe

Very high adsorption capacity

No regeneration chemical required

Simple manual or automatic systems

EBCT: 0.5–3 minutes only

Removes arsenic in millions of gallons worldwide

Reduced equipment footprint

Fast kinetics — extremely quick uptake

Get Quote

How TITANSORB Works

Titanium Dioxide is a widely available compound mined from natural minerals. TITANSORB™ is a new advanced Water Treatment Media for removing arsenic. After iron filtration, water passes through the 2nd FRP Pressure Vessel (36"×72") containing TITANSORB media (min. 1,540 L).

The TITANSORB media adsorbs arsenic and other heavy metals through surface complexation, achieving output levels well below 0.01 mg/L (WHO guideline).

Parameter	Value
Media	Titanium Dioxide (TITANSORB)
Vessel Size	36"×72" FRP
EBCT	0.5 – 3 minutes
Media Warranty	5 Years
Regeneration	Not Required
Output	< 0.01 mg/L Arsenic

BARC Trombay
Lab Verified

C. Fluoride Removal

Fluoride Removal System — SAFEDEF

SAFEDEF — a high-efficiency fluoride removal media — rapidly becoming the media of choice for removing fluoride from portable and community water supply schemes.

Product Name:SAFEDEF

Use:Removal of Excess Fluoride

Origin:Natural Mineral

State:Solid Grain

Color:White

Solubility:Insoluble in water

Bulk Density:1.33 g/ml

Particle Size:0.5 – 1.0 mm

Removal Efficiency:99%

Regeneration:NaOH (3%~5%), 6–12 hrs

Warranty:5 Years

Technical Advantages

High capacity with shorter contact time

Does NOT release harmful substances into water

Safe — no dissolution of toxic/hazardous substances

99% fluoride removal efficiency

Steady capacity under ionic competition (hardness etc.)

Lower regeneration cost, simple process

Get Quote

Fluoride Removal Mechanism:
Based on OH⁻ ion exchange — fluoride replaces hydroxyl ions in SAFEDEF media. Regeneration with 3–5% NaOH reverses the reaction for media reuse. CSIR-certified performance data available.

Available Capacities

System	Standard Range	Note
Iron Removal (AIRP)	1,000 – 40,000 LPH	Project-based higher capacity also available
Iron & Arsenic Removal	1,000 – 40,000 LPH	Customizable
Fluoride Removal (SAFEDEF)	1,000 – 40,000 LPH	System customization available

Warranty Terms

Component	Warranty
Iron Media (KATALOX LIGHT)	5 Years
Arsenic Media (TITANSORB)	5 Years
Fluoride Media (SAFEDEF)	5 Years
FRP Pressure Vessel	12 Years
UPVC Items	7 Years
Multiport Valve (MPV)	18 Months
Carbon Media	12–18 Months
NRV & Pressure Gauge	3 Years
Dosing Pump	18 Months

NSF Certifications for Filtration Media

ANSI / NSF 61 & 372 — International certification for drinking water system components

Ready to Solve Your Water Quality Challenge?

Free site assessment · Water quality testing · Custom system design

Send Enquiry WhatsApp

Community Drinking Water Solutions